Jon Thomasson's Build Log

Thanks Chris! Here’s a little snippet of it in action: https://youtu.be/1BgokUmG97M

I think if I were to do a version 2, I’d add a hall effect sensor under the cap to measure rpm. I’d also like to add one or two buttons for putting the spinner into different modes, or maybe provide the ability to add text via morse code.

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Woo! Look at that thing go! Looks reasonably well balanced too!

Any chance you could sky-wire in a button to change the text? Or are you actually planning that rev 2?

Yeah I was pleased to see it balance so well. I may try to bodge in a button or two at some point. The led side of the board could actually use a little more weight so that might be where I end up adding them.

Looks awesome. Maybe you have started a new fad too a Bodge Spinner!

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Thanks! Bodget spinner’s, I like the sound of that! :smiley:

Here’s another little project I’ve been working on recently. It’s a portable solder fume extractor built from a recycled 80mm psu fan. Previously I had used the fan hooked up to the 12v rail of a computer power supply, but due to a recent move I wanted to build something a little more lightweight and portable. For dramatic effect I call it the Solder Sniffer 9000. It’s pretty simple in its design. There’s basically two main circuits, a charging circuit and a voltage booster circuit.

The charge circuit consists of a micro usb port, an MCP73831 li-ion charge controller from Microchip, and a protected 18650 li-ion battery. I used the schematics for this Adafruit charger to get a start on the initial design: Downloads | Adafruit MicroLipo and MiniLipo Battery Chargers | Adafruit Learning System. It basically follows the application circuit from the datasheet, except Adafruit uses a nifty way of charlieplexing the status leds to provide both a red(charging) and green(charged) status indicator. Here’s the finished schematic for the charge circuit:

The boost circuit was needed to boost the 2.6-4.2 volts output from the 18650 to the 12volts expected by the fan. For the booster circuit I used the Semtech SC4503 step-up switching regulator. I chose this regulator because it seemed to have a nice compromise between peak efficiency while also meeting the load current demands of my particular fan. The datasheet provided many application circuit examples, so I adapted one that was most similar to my needs and used it. Here’s the finished circuit for the boost converter:

And here’s the finished PCB:

Here’s the finished product extracting some fumes:

The backside with an activated carbon filter:

Of course I haven’t really had many chances to use it yet, but I’m hoping it provides at least a little relief from fumes in the projects to come.

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That’s a really awesome setup, smart to put it on the side of the fan. I might have to steal this idea.

I don’t do a lot of Soldering either, but I really like the idea. :slight_smile:

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Thanks! Yeah, feel free to copy the design and make one. Here’s the github page with the project: https://github.com/jonthomasson/SolderSniffer9000. Actually, I have 9 pcbs left if you want one of those just send me a PM with where to send it and I can send one off to you. I’m hoping to get my bill of materials uploaded as well either today or tomorrow.

Oh wow, that is a generous offer, look for a PM.

I was wondering if you had a BOM, since I know nothing about batteries/battery holders.

Really awesome either way.

That’s a super clever design using the dimensions of the fan and battery with branding and everything. I’m jealous of your creativity, I don’t think I would have thought of doing that in a million years.

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Thank you for the kind words @ALeggeUp! If I come up with something creative it’s usually by accident or it’s inspired by something cool someone else has done. The stuff you and others on this forum are doing are what help to drive any semblance of creativity I have.

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I got the bom all setup. Some of the components could be substituted probably to get the cost down a bit more. Usually with the capacitors and resistors if you buy 10 or more the cost goes down dramatically. Right now the BOM, minus the 18650 battery and the fan is at $8.58 for a one off. For the battery, really any protected 18650 should work. The reason it should be protected is that although the MCP73831 provides some level of overcharge protection, there isn’t any over discharge protection. And then really any 80mm fan should work. Here’s the link to the bom: https://github.com/jonthomasson/SolderSniffer9000/blob/master/rev1.a/SolderSniffer9000BOM.csv which can be uploaded directly into a digikey shopping cart.

Just want to make sure that this is a battery that would work (from my understanding it is): Protected Battery.

Yep that looks like it should work. It looks like it’s the same dimensions as the one I bought: https://www.amazon.com/gp/product/B01N4PFHSI/ref=oh_aui_detailpage_o04_s00?ie=UTF8&th=1 . Fortunately when I bought mine it was half off due to a lightning deal.

Awesome, Gonna order the parts now. Stoked for it since I have nothing better to kill some time with at the moment that is short and easy to do. And a fan is always nice.

Where did you get the charcoal filter? Amazon as well?

Yeah it’s funny, I’m just using mine as a fan to cool me off right now! It’s been going for nearly 2 hours so far. I got my filters off Amazon: https://www.amazon.com/dp/B00XIN1ENI/ref=sr_ph_1?ie=UTF8&qid=1498865912&sr=sr-1&keywords=solder+fume+filter. Then I just cut them to fit the fan size. There’s a ton of options for filters, any of these should work:
https://www.amazon.com/Carbon-Filter-Activated-Weller-Absorber/dp/B009AE8DWO/ref=pd_cp_469_2?_encoding=UTF8&pd_rd_i=B009AE8DWO&pd_rd_r=BKBGTJHKWMRM417ZPKSJ&pd_rd_w=hbxIM&pd_rd_wg=G72hu&psc=1&refRID=BKBGTJHKWMRM417ZPKSJ

https://www.amazon.com/Carbon-Filter-Activated-Xytronic-Absorber/dp/B005C5HUI8/ref=pd_bxgy_328_2?_encoding=UTF8&pd_rd_i=B005C5HUI8&pd_rd_r=7ZHXBB3HZXV4ZDARGSPZ&pd_rd_w=pKIFO&pd_rd_wg=CD1Ro&psc=1&refRID=7ZHXBB3HZXV4ZDARGSPZ

https://www.amazon.com/Weller-WSA350F-Carbon-Filters-Absorber/dp/B000EJ1BUU/ref=sr_1_1?ie=UTF8&qid=1498865291&sr=8-1&keywords=Weller+WSA350F

Then the only other thing is if you’re adding the filters, you’ll need a grill or something to hold them on the fan. Or maybe 2 rubber bands would work? I just used the grill from the power supply, but you could probably just get that on Amazon too. Something like this:

https://www.amazon.com/80mm-Black-Finger-grills-screws/dp/B016N6X06K/ref=sr_1_1?ie=UTF8&qid=1498866275&sr=8-1&keywords=80mm+fan+grill

That looks pretty similar to what I have. I had to be somewhat gentle when threading the screws through the pcb. I don’t know if I was being paranoid or not, I just wasn’t sure how much force the pcb could take. So I used 6 screws in total for my setup - 4 for the grill and filter and then 2 for the pcb.

Amazing how different search results can be for different keywords. I was searching for “active charcoal filters” and it just wasn’t giving me what I wanted. I didn’t think about searching for “solder fume filter” or anything like that.

PCBs are quite strong. I haven’t worried about bending or damaging them too much in a long time after I had to put together an old Intel CPU + Heatsink and the board was getting mega flexed. They can take a lot of beating up for sure.

I have 7 more boards if anyone else wants one. I’m throwing in the resistors too since I bought those in bulk they’re basically nearly free to me. There may be some countries I can’t send them to, but I’ll definitely give it a try. I don’t mind paying for shipping since the boards are so tiny. I’m stationed in California for reference. Anyway, send me a PM with an address where to send it if you’re interested. I’ll just post back here if I run out at some point.

Got most the parts today, minus the battery and the PCB. I’ve never noticed how aUSB micro connector is soldered. It’s quite intense. Not sure how I’m supposed to solder it.

Also I noticed that the pictures of your board aren’t present anymore @jonthomasson.

Looking forward to killing myself on the 0805 parts though :smiley:

Wow, that’s great! My guess is the PCB should arrive either Wednesday or Thursday. With regards to the USB micro connector, yeah that’s pretty much the hardest thing to solder on that board. The good news though is that the only pertinent pins you need to solder are pins 1 and 5 since we’re only using the 5v and ground pins for powering the charge circuit. So the 3 pins in the middle shouldn’t matter if they get bridged etc. Then you can just solder in the through hole pins on each side to give it some structural support. There are 2 pads under the connector, but you don’t need to worry about those unless you have a hot air gun to heat the solder under the component.

That’s weird the pics are missing. If you want to check them out on my hackaday page you can: https://hackaday.io/project/24508-solder-sniffer-9000. All of the pics are there in addition there’s some 3d views and the pcb view. Let me know how it goes or if you run into any snags.